Syllabus | MCHN 1338 0100 - BASIC MACHINE SHOP I

MCHN 1338 0100 - BASIC MACHINE SHOP I

Introduction

NORTH CENTRAL TEXAS COLLEGE

COURSE SYLLABUS

Course Title:	Basic Machine Shop 1
Course Prefix & Number:		MCHN1438	Section Number:		Term Code:
Semester Credit Hours:		4	Lecture Hours:	2	Lab Hours:	4
Course Description (NCTC Catalog): A course that introduces the student to machining fundamentals. The student begins by using basic machine tools including the lathe, milling machine, drill press, power saw, and bench grinder. Machine terminology, theory, math, part layout, and bench work using common measuring tools is included. Emphasis is placed on shop safety, housekeeping, and preventative maintenance.
Course Prerequisite(s):
Course Type: o - Academic General Education Course (from Academic Course Guide Manual but not in NCTC Core) o- Academic NCTC Core Curriculum Course x- WECM Course

Name of Instructor:	Dale Roberts
Campus/Office Location:	Gainesville, CTC
Telephone Number:	904 668 4272 X 4415
E-mail Address:	dkroberts@nctc.edu

REQUIRED OR RECOMMENDED COURSE MATERIALS

Machining Fundamentals by John R. Walker and Bob Dixon

GRADING CRITERIA

# of Graded Course Elements	Graded Course Elements	Percentage or Points Values
2	Chapter 1 Assignment, answer and turn in all the Review Questions at the end of chapter Test over chapter	The assignment and the test grade for this element will be averaged
2	Chapter 2 Assignment, answer and turn in all the Review Questions at the end of chapter Test over chapter	The assignment and the test grade for this element will be averaged
2	Chapter 3 Assignment, answer and turn in all the Review Questions at the end of chapter Test over chapter	The assignment and the test grade for this element will be averaged
2	Chapter 4 Assignment, answer and turn in all the Review Questions at the end of chapter Test over chapter	The assignment and the test grade for this element will be averaged
2	Chapter 5 Assignment, answer and turn in all the Review Questions at the end of chapter Test over chapter	The assignment and the test grade for this element will be averaged
2	Chapter 6 Assignment, answer and turn in all the Review Questions at the end of chapter Test over chapter	The assignment and the test grade for this element will be averaged
2	Chapter 7 Assignment, answer and turn in all the Review Questions at the end of chapter Test over chapter	The assignment and the test grade for this element will be averaged
2	Chapter 8 Assignment, answer and turn in all the Review Questions at the end of chapter Test over chapter	The assignment and the test grade for this element will be averaged
2	Chapter 9 Assignment, answer and turn in all the Review Questions at the end of chapter Test over chapter	The assignment and the test grade for this element will be averaged
2	Chapter 10 Assignment, answer and turn in all the Review Questions at the end of chapter Test over chapter	The assignment and the test grade for this element will be averaged
2	Chapter 12 Assignment, answer and turn in all the Review Questions at the end of chapter Test over chapter	The assignment and the test grade for this element will be averaged
2	Chapter 14 Assignment, answer and turn in all the Review Questions at the end of chapter Test over chapter	The assignment and the test grade for this element will be averaged
2	Chapter 15 Assignment, answer and turn in all the Review Questions at the end of chapter Test over chapter Assignment- perform a lathe cutting ( knurling, filing, polishing on a lathe. This lathe operation will be graded	The assignment and the test grade for this element will be averaged
2	Chapter 18 Assignment, answer and turn in all the Review Questions at the end of chapter Test over chapter	The assignment and the test grade for this element will be averaged
2	Chapter 19 Assignment, answer and turn in all the Review Questions at the end of chapter Test over chapter Assignment- perform a milling operation, such as boring or thread milling. This assignment will be graded.	The assignment and the test grade for this element will be averaged A final grade for the course will be taken from an average grade for all elements.

END OF COURSE OUTCOMES (WECM)

Student Learning Outcome

Demonstrate set-up and use of the lathe, milling machine, drill press, power saw, and bench grinder applying good housekeeping, proper safety, and preventative maintenance

Use precision instruments to perform bench work including part layout, drilling, reaming, taping, press fitting, location of hole centers and surfaces

Set up power saws for cutoff operation

Demonstrate tooling maintenance and hazardous material handling

Perform preventative maintenance

Interpret blueprints

GENERAL DESCRIPTION OF SUBJECT MATTER FOR EACH LECTURE/DISCUSSION

Topic	General Description of Subject Matter
An Introduction to Machining Technology	Discuss how modern machine technology affects the workforce. Give a brief explanation of the evolution of machine tools. Provide an overview of machining processes. Explain how CNC machining equipment operates. Describe the role of a machinist.
Careers in Machining Technology	List the requirements for the various machining technology occupations. Explain where to obtain information on occupations in machining technology. State what industry expects of an employee. Describe what an employee should expect from industry. Summarize the information given on a resume.
Shop Safety	Explain why it is important to develop safe work habits. Dress in the proper safety equipment and clothing for a machine shop. Recognize and correct unsafe work practices. Apply safe work practices when employed in a machine shop. Select the appropriate fire extinguisher for a particular type of fire.
Hand Tools	Identify the most commonly used machine shop hand tools. Select the proper hand tool for the job. Maintain hand tools properly. Explain how to use hand tools safely.
The Lathe	Describe how a lathe operates. Identify the various parts of a lathe. Safely set up and operate a lathe using various work holding devices. Calculate correct cutting speeds and feeds for lathe operations. Perform basic machining operations on a lathe. Sharpen lathe cutting tools.
Other Lathe Operations	Perform boring and knurling operations on a lathe. Describe how drilling, reaming, filing, polishing, grinding, and milling operations can be performed on a lathe. Properly set up steady and follower rests. Safely set up and operate a lathe using various work holding devices. Demonstrate familiarity with industrial applications of the lathe.
The Milling Machine	Describe how milling machines operate. Identify the various types of milling machines. Select the proper cutter for the job to be done. Calculate cutting speeds and feeds.
Milling Machine Operations	Describe how milling machine operate. Set up and safely operate horizontal and vertical milling machine. Perform various cutting, drilling and boring operations on a milling machine. Make the needed calculations and cut spur gears. Make the needed calculations and cut a bevel gear. Point our safety precautions that must be observed when operating a milling machine.

ATTENDANCE POLICY

Regular and punctual attendance is required of all students classes for which they have registered. Students absent (excused or unexcused) for 15% of their classes or more may receive an “F” or be dropped from the course. Coming to class late or leaving early will count as ½ of an absence, coming in late or leaving early twice will count as one absence. All absences are unauthorized unless the student is absent due to illness or emergencies as determined by the instructor. It is the student responsibility to provide documentation as to the emergency for approval and judgement by the faculty member. Approved sponsored activities are the only absences for which a student may not be held liable and only when providing notification prior to the absence. Valid reasons for absence, however, do not relieve the student of the responsibility for making up required work. Students are not allowed to make up an examination missed unless approved by the instructor. A student that is compelled to be absent when a test is given, will petition the instructor, in advance, for permission to take the exams given during the course at another time. Required work not completed by due dates will not be allowed to be turned in without instructor approval. Class participation in assignments and exams will be used to determine regular attendance for online students.

Last day to Withdraw

For the spring 2017 semester, the last day to withdraw from a course with a “W” is 11/01/2019

Student Rights & Responsibilities

NCTC Board policy FLB (Local) Student Rights and Responsibilities states that each student shall be charged with notice and knowledge of the contents and provisions of the rules and regulations concerning student conduct. These rules and regulations are published in the Student Handbook published in conjunction with the College Catalog.

Scholastic Integrity

Scholastic dishonesty shall constitute a violation of college rules and regulations and is punishable as prescribed by Board policies. Scholastic dishonesty shall include, but not be limited to cheating on a test, plagiarism, and collusion. See the Student Handbook for more information.

STUDENT SUPPORT SERVICES

Disability Services (OSD)

The Office for Students with Disabilities (OSD) provides accommodations for students who have a documented disability. On the Corinth Campus, go to room 170 or call 940-498-6207. On the Gainesville Campus, go to room 110 or call 940-668-4209. Students on the Bowie, Graham, Flower Mound, and online campuses should call 940-668-4209.

North Central Texas College is on record as being committed to both the spirit and letter of federal equal opportunity legislation, including the Americans with Disabilities Act (ADA) of 1990, ADA Amendments Act of 2009, and Section 504 of the Rehabilitation Act of 1973 (P.L. 93-112). http://www.nctc.edu/StudentServices/SupportServices/Disabilityservices.aspx

Student Success Center

The Student Success Center is designed to help all students at NCTC develop tools to achieve their academic goals. The center links students to FREE tutoring, including a Writing Center, a Math Lab, and free online tutoring in the evening. The program helps students acclimate to college by providing students free interactive workshops. For more information, please visit your nearest Student Success Center.

Tobacco-Free Campus

NCTC restricts the use of all tobacco products including cigarettes, cigars, pipes and smokeless tobacco on campus property.

Name of Chair/Coordinator:	Darrell D Smith
Office Location:	Gainesville CTC 2110
Telephone Number:	940-668-7731 x4426
E-mail Address:	ddsmith@nctc.edu
Name of Instructional Dean:	Debbie Huffman
Office Location:	Gainesville CTC 2106
Telephone Number:	940-668-3357
E-mail Address:	dhuffman@nctc.edu

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